A global aircraft manufacturer wanted to ensure precision and quality in their carbon fiber drilling process. The process involved multiple drilling and countersinking operations that required various tools and specific sequences. With strict quality and compliance requirements, the manufacturer needed a solution that could verify each step of the assembly process to prevent expensive errors.
The assembly process involved precise drilling and countersinking of 18 different holes. The process required drills of different sizes, and using incorrect ones resulted in complete replacement of expensive carbon fiber components. The lack of a process tracking system increased the probability of costly errors. Additionally, proper part orientation and operation sequence were critical for quality assurance.
Assembly Copilot provided an automated verification solution using computer vision and AI. The system was implemented with a simple setup with a single 2MP USB camera mounted above the work area. The camera was mounted using steel rods and a variable friction arm. The system could track tools and verify correct usage in real time using AI algorithms trained on just 30 minutes of video footage.
The implementation included a vision-based guidance system that provided step-by-step instructions and alerts to operators. The system tracked tool movements at 30 frames per second, allowing immediate detection of incorrect tool usage or missed steps. It could verify the proper use of all tools, including the critical angle tool requirements for specific holes.
The system’s flexibility allowed quick task updates without retraining. Processes could be modified for new objects or sequences to accommodate changes in assembly requirements.
Assembly Copilot demonstrated reliable tool and process verification by sending alerts on the wrong usage of tools and visual guidance for each step. When following the system’s guidance, the process achieved 100% operational correctness. It maintained consistent performance in tracking the complex and multi-step assembly process across various lighting conditions and handling methods.
A leading aircraft manufacturer focuses on precision assembly and quality verification in their complex manufacturing operations.
Aerospace & Defense
Optimize complex drilling operations through automated tool tracking and process verification.
Brandin and his team help our customers with setting up the Pathfinder platform and getting up-to-speed on all the features and functionalities, in addition to assisting them with standardizing their processes where needed.
Brandin is a seasoned manufacturing leader, who has spent more than a decade designing and setting up assembly lines in both the US and China, optimizing them, and working with human operators to maximize productivity and quality.
Jesse works closely with our marquis customers to understand their needs, and figures out the best solution that immediately adds dollars to their bottom line.
Jesse has two decades of enterprise sales experience. He has held sales leadership roles at pioneering technology startups.
Andrey takes inventions and converts them into innovations. He leads our product engineering team to turn our scientific prototypes into robust customer-facing products.
Andrey co-founded and successfully exited a startup to immigrate to the US. He spent his next eight years building the core data science infrastructure for Amazon’s supply chain planning team, and the CV/ML infrastructure for Microsoft’s HoloLens organization.
Zeeshan focuses on delighting our customers by understanding their needs and defining product and strategy to meet and exceed these needs. He works closely with our sales leadership to grow our customer base.
Zeeshan was a scientific leader at Microsoft’s HoloLens division, where he invented AI technologies to assist frontline workers across industries. Earlier, he shipped IoT platforms and visual defect detection software for manufacturers at Siemens and MVTec GmbH.
Huy takes our product roadmap and figures out what’s achievable with today’s AI advances, and what we need to invent to solve our customers’ pain points.
Huy led teams of scientists and engineers at NEC and invented technologies for driver assistance systems that are part of 500,000+ Honda cars. He is an inventor on more than 20 US patents, and his research papers are cited by every lab from MIT, Stanford, and CMU to Apple, Google, and Baidu.
