Ergo Copilot

The logo for Ergo Copilot, featuring a stylized geometric icon on the left with a teal-to-purple gradient. The icon resembles a forward-pointing arrow or a combination of the letters "E" and "C." To the right, the words "Ergo Copilot" are written in a bold, white, modern sans-serif typeface with rounded edges. The entire logo is set against a light gray background.

Your AI Assistant for Minimizing Workplace Hazards

Simplify EHS Assessments and Controls with AI-Powered Analysis of Smartphone Video

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Watch: ergo Copilot in 3 mins

Schedule a Demo

Watch: Ergo Copilot in 3 mins

An illustration of a warehouse worker lifting a cardboard box, overlaid with digital ergonomics analysis. A blue skeletal model is traced over the worker's body, while a red highlighted spine with warning symbols indicates poor posture or high physical strain. In the background, shelves are filled with boxes, and blue digital wireframes show the intended placement of the package. In the top right, a blue translucent hand holds a smartphone that displays a real-time video feed of the worker, suggesting the use of an AI-powered safety or training app.

Boost Your EHS Specialists' Productivity by 5X

Workplace injuries from poor ergonomics and safety can cost time, money, and productivity. Traditional assessments are slow, requiring manual data collection and a lot of expert input. Ergo Copilot streamlines this by analyzing a single video of a worker to instantly localize risks and optimize workstations, preventing injuries without extensive manual effort.

Pinpoint Risky Intervals in Smartphone Video

Ergo Copilot automatically identifies high-risk intervals and the nature of risks in a large video file: 
 
  • Allows manual inclusion / discarding of video intervals of interest.
  • Automatically categorize overall activity by motion type.
  • Extract angle measurements for every body joint in raw form.
Download a Sample Report
the Kaizen Copilot web application displaying a detailed "Posture Analysis" for a task titled "Lexus Garnish - Current State." On the left, a video player shows a side-by-side view: actual footage of a worker in a warehouse and a corresponding 3D skeletal motion-tracking model. Below the video, a table breaks down analysis intervals, showing a REBA Score of 8 (indicating high risk) for the selected segments.

Pinpoint Risky Intervals in Smartphone Video

Ergo Copilot automatically identifies high-risk intervals and the nature of risks in a large video file:
 
  • Allows manual inclusion / discarding of video intervals of interest.
  • Automatically categorize overall activity by motion type.
  • Extract angle measurements for every body joint in raw form.
Download a Sample Report
the Kaizen Copilot web application displaying a detailed "Posture Analysis" for a task titled "Lexus Garnish - Current State." On the left, a video player shows a side-by-side view: actual footage of a worker in a warehouse and a corresponding 3D skeletal motion-tracking model. Below the video, a table breaks down analysis intervals, showing a REBA Score of 8 (indicating high risk) for the selected segments.
An overhead, first-person view of a worker assembling a blue centrifugal blower or fan unit on a dark workbench. The worker, wearing light blue gloves, is reaching for a component on the right side of the housing. To the left, there are blue plastic bins containing screws and hardware, and to the right, a yellow bin holds smaller metal fasteners. A black power cord is coiled next to the blower assembly.

Comprehensive Ergonomics Suite

Stop spending time on lengthy assessment worksheets and focus on delivering and implementing valuable recommendations:
 
  • REBA, RULA, and OWAS
  • NIOSH Lifting Equations, Snook tables, and the new Liberty Mutual manual materials handling (LM-MMH) equations
  • Hand Strain Indices, and Pinch force tables
  • Services to program your custom tables/equations
Download a Sample Report

Comprehensive Ergonomics Suite

Stop spending time on lengthy assessment worksheets and focus on delivering and implementing valuable recommendations:
 
  • REBA, RULA, and OWAS
  • NIOSH Lifting Equations, Snook tables, and the new Liberty Mutual manual materials handling (LM-MMH) equations
  • Hand Strain Indices, and Pinch force tables
  • Services to program your custom tables/equations
Download a Sample Report
An overhead, first-person view of a worker assembling a blue centrifugal blower or fan unit on a dark workbench. The worker, wearing light blue gloves, is reaching for a component on the right side of the housing. To the left, there are blue plastic bins containing screws and hardware, and to the right, a yellow bin holds smaller metal fasteners. A black power cord is coiled next to the blower assembly.

AI-Recommended Hierarchy of Controls

Our AI goes beyond assessments and can recommend improvement opportunities in manual activities. Further, we provide tools to document and implement controls:
 
  • Improvement recommendations and ideas
  • P-FMEA and Control Planning tools
  • Built-in HSE Trainings for non-specialist ergo-coordinator
Schedule a Demo
the Kaizen Copilot web interface showing an ergonomics analysis titled "Lexus Garnish - Current State." A "Recommendations" pop-up window is open, providing "General" advice for "Upper Arm" and "Trunk" movements, such as rearranging the workspace to keep items within reach and using lift tables to avoid bending. In the background, there is a video of a worker, a REBA (Rapid Entire Body Assessment) score table, and a line graph showing joint angle data over time with a "Safe Limit" indicator.

AI-Recommended Hierarchy of Controls

Our AI goes beyond assessments and can recommend improvement opportunities in manual activities. Further, we provide tools to document and implement controls:
 
  • Improvement recommendations and ideas
  • P-FMEA and Control Planning tools
  • Built-in HSE Trainings for non-specialist ergo-coordinator
Schedule a Demo
the Kaizen Copilot web interface showing an ergonomics analysis titled "Lexus Garnish - Current State." A "Recommendations" pop-up window is open, providing "General" advice for "Upper Arm" and "Trunk" movements, such as rearranging the workspace to keep items within reach and using lift tables to avoid bending. In the background, there is a video of a worker, a REBA (Rapid Entire Body Assessment) score table, and a line graph showing joint angle data over time with a "Safe Limit" indicator.
a Microsoft Excel spreadsheet titled "Rapid Entire Body Assessment (REBA)" for a project called "Lexus Garnish - Current State." The report, created by Zeeshan Zia on 2024-10-16, identifies the "Upper Arm" as a high-risk body segment with an overall risk of 100%.

Flexible Usage and Convenient Pricing

Ergo Copilot is purpose-built for large manufacturing firms with multiple sites and limited EHS resources:
 
  • Simple User Interface for Non-specialists
  • Customization to digitize your existing Hazard Analyses
  • Customization to output to your Excel templates
  • Flat pricing independent of video uploads
  • Large video upload allowance (multiple hours per file)
Download Product Sheet

Flexible Usage and Convenient Pricing

Ergo Copilot is purpose-built for large manufacturing firms with multiple sites and limited EHS resources: 
 
  • Simple User Interface for Non-specialists
  • Customization to digitize your existing Hazard Analyses
  • Customization to output to your Excel templates
  • Flat pricing independent of video uploads
  • Large video upload allowance (multiple hours per file)
Download Product Sheet
a Microsoft Excel spreadsheet titled "Rapid Entire Body Assessment (REBA)" for a project called "Lexus Garnish - Current State." The report, created by Zeeshan Zia on 2024-10-16, identifies the "Upper Arm" as a high-risk body segment with an overall risk of 100%.

Maximize your EHS Specialists' Valuable Time on Control Implementation

Ergo Copilot automatically identifies process issues, proposes solutions, and documents the entire journey beyond implementation, so your EHS Specialists and Coordinators don’t waste time on non-value adding tasks.

Operator Productivity

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Lower Risk Score

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Operator Productivity

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Faster time & motion Studies
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Cheaper ergonomic analysis
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Better Internal collaboration
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No new equipment required.

Ergo Coordinators can capture video using an ordinary smartphone that’s affixed in a stationary position. You can also use a standard external webcam.

User-friendly interface.

Ergo Copilot is wizard-driven and has a very short learning curve. Any EHS Coordinator can immediately get started with it without extensive training.

Robust security.

Retrocausal’s platform is ISO 27001 certified, built on Amazon Web Services’ secure cloud infrastructure, and is compatible with Azure Active Directory, Okta, and IBM QRadar for enterprise security.

Accessible from anywhere.

Ergo Copilot is a cloud-native software, which means EHS Specialists  can access it from anywhere they have an internet connection.

Complete Analysis with Ergo Copilot in Minutes

Record

Record your workstation cycle from a smartphone and upload it on the platform.

Analyze

Our computer vision and generative AI technology will automatically parse the video into high-risk intervals and provide ergonomic assessments.

Control

View improvement recommendations to implement a hierarchy of controls that enhance operator safety.

Schedule a Demo

Case Studies

A professional branding graphic set against a dark blue background featuring faint architectural blueprint lines. The image displays three logos: **Retrocausal** in the top-left corner, **Kaizen Copilot** in the center, and the red **3M** logo directly beneath it. The layout suggests a partnership or corporate collaboration between the entities.
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3M Accelerates Ergonomics & Productivity Improvements Across 15 Plants With Kaizen Copilot
An overhead view of a modern, highly automated car manufacturing assembly line. Multiple red robotic arms are positioned along the line, working on silver vehicle frames as they move through the factory. The facility is brightly lit, featuring clean white floors with yellow safety markings and a complex network of overhead structures and catwalks. The scene illustrates large-scale industrial automation in the automotive industry.
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Vehicle Components Manufacturer Eliminates Ergonomic Risks

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