Floor Analysis
Cut wasted steps and design smarter shop floor layouts — all from one video.
Make Evidence-Based Floor Decisions
Reducing operator walking time isn’t just about speed — it improves ergonomics, lowers fatigue, and frees up time for value-added work.
Redesign shop floor layout with confidence, backed by real-world motion data instead of guesswork, with Kaizen Copilot’s Floor Analysis Solution, .
Reduce Wasted Motion.
Visualize Movement Clearly.
Optimize with Real Data.
Improve Productivity & Ergonomics.
Reduce Wasted Motion
Minimize operator walking time with AI-recommended floor layouts.
Visualize Movement Clearly
Spaghetti and string diagrams show exactly where time is lost.
Optimize with Real Data
Base layout changes on actual operator paths, not assumptions.
Improve Productivity & Ergonomics
Lower fatigue while freeing time for value-added work.
How It Works
Kaizen Copilot’s Floor Analysis solution uses a single cycle video to map operator movement, identify inefficiencies, and recommend optimized floor layouts that reduce walking time without sacrificing safety or productivity.
Upload & Define: Upload a video of your assembly cell, outline the work area, and set workstation and worker positions.
Track Movement: Automatically trace every operator’s motion throughout the cycle.
Visualize: See movement patterns with clear spaghetti and string diagrams.
Optimize Layout: Get AI-backed floor layout recommendations to reduce walking distance.
Analyze Operators: Drill down on walking, working, and idle time per operator.
Key Capabilities
✦ Total Walking Distance: See distances for all operators or individuals.
✦ Time Analysis: Track walking, working, and idle time.
✦ From-To Charts: Measure moves or distances between stations.
✦ Spaghetti Diagrams: Visualize traffic for the entire floor or individual operators.
✦ Optimized Layout Suggestions: Reduce wasted motion with actionable layout recommendations.
Built into
Floor Analysis is a core module of Kaizen Copilot, built for manufacturing engineers and continuous improvement teams. Unlike traditional time-consuming observation and manual mapping methods, this solution automatically tracks operator movement, visualizes floor traffic, and recommends optimized layouts through intuitive diagrams and reports.
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Case Study
Ready to see Floor Analysis in action?
Schedule a demo to discover how Kaizen Copilot’s Floor Analysis Solution can help you realize your shop floor’s true efficiency potential.
