Revolutionize Automotive Manufacturing with
AI-Powered Efficiency
The automotive industry faces constant pressure to deliver higher quality, faster production, and leaner operations. Our AI solutions are built to tackle these challenges, empowering manufacturers to enhance productivity, ensure worker safety, and reduce costs.
The automotive industry is evolving rapidly, but challenges persist. Are these hurdles slowing down your operations?
Defects and rework are costly—not just financially but also in terms of customer trust. Ensuring consistent quality in complex assemblies is critical.
With high turnover rates and intricate production processes, training new operators and maintaining efficiency can feel like an uphill battle.
Lengthy manual data collection processes delay continuous improvement initiatives and limit shop floor flexibility.
Repetitive strain injuries and poorly designed workstations pose risks to workers and production targets.
At Retrocausal, we specialize in creating solutions designed to meet the unique needs of automotive manufacturers.
Streamline your assembly processes with AI-powered precision:
✦ Prevent errors in real-time with step-by- step worker guidance.
✦ Achieve full traceability through video analytics.
✦ Uncover and address root causes of defects with minimal downtime.
Streamline your assembly processes with AI-powered precision:
✦ Prevent errors in real-time with step-by-step worker guidance.
✦ Achieve full traceability through video analytics.
✦ Uncover and address root causes of defects with minimal downtime.
Accelerate continuous improvement with actionable insights:
✦ Reduce analysis time with instant time and motion studies.
✦ Enhance worker safety and productivity with ergonomic evaluations.
✦ Identify opportunities to optimize cycle times and cut costs.
Accelerate continuous improvement with actionable insights:
✦ Reduce analysis time with instant time and motion studies.
✦ Enhance worker safety and productivity with ergonomic evaluations.
✦ Identify opportunities to optimize cycle times and cut costs.
Streamline your assembly processes with AI-powered precision:
✦ Prevent errors in real-time with step-by- step worker guidance.
✦ Achieve full traceability through video analytics.
✦ Uncover and address root causes of defects with minimal downtime.
Streamline your assembly processes with AI-powered precision:
✦ Prevent errors in real-time with step-by-step worker guidance.
✦ Achieve full traceability through video analytics.
✦ Uncover and address root causes of defects with minimal downtime.
Accelerate continuous improvement with actionable insights:
✦ Reduce analysis time with instant time and motion studies.
✦ Enhance worker safety and productivity with ergonomic evaluations.
✦ Identify opportunities to optimize cycle times and cut costs.
Accelerate continuous improvement with actionable insights:
✦ Reduce analysis time with instant time and motion studies.
✦ Enhance worker safety and productivity with ergonomic evaluations.
✦ Identify opportunities to optimize cycle times and cut costs.
Our solutions have delivered tangible results for automotive manufacturers worldwide:
➥ Enhanced worker safety through ergonomic improvements, cutting injury rates by 15%.
➥ Accelerated cycle time analysis
by 80%, enabling faster Kaizen initiatives.
➥ Reduced rework by 25% and improved first-pass yield to 98%.
Why do leading automotive manufacturers choose Retrocausal?
The 2020s will be a decade of transition for the automotive industry. The legacy supply base spent much of the last decade adjusting to this new future. Most acquired new technology firms or were acquired, making use of scales of economy to carve out market share in spaces like electric harnesses, electric motors and a host of other now critical parts for autonomous and electric vehicles.
Battery-powered cars have just more than a dozen moving parts, compared with hundreds in one powered by a traditional internal combustion engine. So while those suppliers have spent years investing in electric-vehicle technology, components for gas-powered cars continue to make up the bulk of their businesses.
We are seeing the need for rapid adaptability and extremely fast iterations in process design and improvement in these uncertain times. As Elon Musk noted [1], excessive automation in the midst of such agile development cycles is a mistake. Organizations that are able to adapt teams of human operators and train and equip them with the right tools will succeed.
Our focus is on augmenting human workers with AI-based tools for training, live guidance and support, as well as on manual process analytics. Whether you need to perform continuous time and motion studies on a new process, trace mistakes through a line, visually “mistake-proof” complex assembly processes for leaner quality control, or get temporary workers rapidly up to speed, Assembly Copilot is the right platform for you.
We are working with Fortune 500 vehicle and part manufacturers, and giving them the opportunity to save millions on individual lines, without requiring them to stop their operations. Leading automotive VPs have called our manual process monitoring solutions a core strategic priority.
Let’s get on a call, and discuss how we can help you reduce costs and build incredibly agile processes that will stand the test of the 2020s.
[1] Elon Musk says ‘humans are underrated,’ calls Tesla’s ‘excessive automation’ a ‘mistake’. TechCrunch Click here.
Operators often forget to torque some bolts, while double torquing others. Smart torque wrenches can sense the amount of torque applied but not verify that it was applied at the right places. Automakers are using us for this verification on engine blocks amongst other sub-assemblies. In a typical application, we are able to catch 83% of these quality issues while operating at a 0% false positive rate.
Assembly Copilot has been deployed on car door sub-assembly lines, PHEV assembly, as well as on other parts. We have consistently delivered very high (more than 80%) catch rates on worker mistakes.
Assembly Copilot has also been deployed on moving assembly lines where entire vehicles are coming down for confirmation that the right kind of “tonneau cover”, windshield and other accessories are installed. We have been able to cut down line stopping events by half.
Due to very high very high turn-over rate, manufacturers are having to train tens to hundreds of new assembly workers every month. Training costs are enormous, and the lack of training opportunities leads to defects on the production line. Assembly Copilot is used both as a direct training tool as well as to measure the proficiency of new operators to speed up operator onboarding. We have consistently demonstrated that we can halve the time needed to onboard workers in highly sophisticated scenarios. In fact, our projected guidance tool is built to enable operators to be productive within minutes of arriving at a workstation for the first time.
Brandin and his team help our customers with setting up the Pathfinder platform and getting up-to-speed on all the features and functionalities, in addition to assisting them with standardizing their processes where needed.
Brandin is a seasoned manufacturing leader, who has spent more than a decade designing and setting up assembly lines in both the US and China, optimizing them, and working with human operators to maximize productivity and quality.
Jesse works closely with our marquis customers to understand their needs, and figures out the best solution that immediately adds dollars to their bottom line.
Jesse has two decades of enterprise sales experience. He has held sales leadership roles at pioneering technology startups.
Andrey takes inventions and converts them into innovations. He leads our product engineering team to turn our scientific prototypes into robust customer-facing products.
Andrey co-founded and successfully exited a startup to immigrate to the US. He spent his next eight years building the core data science infrastructure for Amazon’s supply chain planning team, and the CV/ML infrastructure for Microsoft’s HoloLens organization.
Zeeshan focuses on delighting our customers by understanding their needs and defining product and strategy to meet and exceed these needs. He works closely with our sales leadership to grow our customer base.
Zeeshan was a scientific leader at Microsoft’s HoloLens division, where he invented AI technologies to assist frontline workers across industries. Earlier, he shipped IoT platforms and visual defect detection software for manufacturers at Siemens and MVTec GmbH.
Huy takes our product roadmap and figures out what’s achievable with today’s AI advances, and what we need to invent to solve our customers’ pain points.
Huy led teams of scientists and engineers at NEC and invented technologies for driver assistance systems that are part of 500,000+ Honda cars. He is an inventor on more than 20 US patents, and his research papers are cited by every lab from MIT, Stanford, and CMU to Apple, Google, and Baidu.
