Line Balancing Solution
Balance your production line in hours, not weeks — maximize throughput with even workload distribution.
Line Balancing Reimagined
Kaizen Copilot’s Line Balancing Solution expedites the traditionally slow process of allocating work across stations into a rapid, data-driven exercise. It automatically calculates optimal task distribution, visualizes workload balance, and allows you to simulate different scenarios.
Increase throughput without adding resources by eliminating bottlenecks
Reduce labor costs through optimal workload distribution
Respond quickly to volume changes or product mix shifts
Reduce line balancing time from weeks to hours with AI-assisted analysis
How It Works
Kaizen Copilot’s Line Balancing Solution streamlines the entire line balancing process by transforming tedious week-long calculations into instant visual results with the click of a button.
Automatically calculate task times at each station and creates precedence graphs, highlighting bottleneck areas.
Optimize for takt time, available operators, or production volume targets with ease.
Generate detailed reports, including Yamazumi and SWCT charts, with new work assignments for each station.
Key Capabilities
✦ Fast and painless time study from smartphone video without manual measurements.
✦ Bottleneck Identification showing exactly where your line is constrained.
✦ Drag-and-drop task reallocation to visually distribute work and rebalance lines.
✦ Yamazumi Chart Visualization showing balanced workload distribution.
Built into
Line Balancing is a core module of Kaizen Copilot, designed specifically for manufacturing engineers and continuous improvement teams. Unlike spreadsheet-based tools that require extensive manual calculations and data entry, this purpose-built solution automates the mathematical complexity of line balancing while providing intuitive visualizations.
Ready to see Line Balancing in action?
Book a demo to see how Kaizen Copilot can revolutionize your line balancing operations.
