Live Worker Guidance
Confidence in Every Detail — Guide Work Precisely and Stop Quality Issues Before They Happen.
Why Live Worker Guidance Matters
Live Worker Guidance uses AI-powered visual prompts and real-time feedback to assist operators during assembly tasks. Whether it’s for training new employees or preventing mistakes on complex builds, live guidance keeps quality high and productivity steady.
Reduce training time
for new and temporary workers.
Improve first-pass yield
with real-time feedback.
Standardize best practices across shifts and sites.
Adapt quickly to product or process variations.
How It Works
Using vision-based AI and on-screen cues, Assembly Copilot’s Live Worker Guidance solution guides operators step-by-step at the station:
Real-time monitoring of processes through cameras.
AI vision models verify steps against the predefined sequence.
Instructions automatically progress as steps are completed correctly - no operator intervention required.
Immediate alerts notify operators when steps are missed or done incorrectly.
Key Capabilities
✦ AI-monitored instructions that verify correct task completion in real-time.
✦ Immediate error alerts through visual, audible, and connected light signals.
✦ No-code configuration for quick setup from a single recorded example.
✦ Multi-device support across monitors, tablets, and AR projectors.
✦ Analytics dashboard for quality and process tracking.
Live Worker Guidance is a foundational capability of Assembly Copilot, designed to support operators with real-time, step-by-step instructions on the shop floor. The system works with standard cameras and displays, requiring no specialized hardware. This allows the power of AI to be accessible and deployable in any manufacturing environment, from advanced new facilities to traditional production lines.
Ready to see Live Worker Guidance in action?
Schedule a demo to experience how Assembly Copilot can transform your assembly operations.