Episode 4: Mastering Lean Manufacturing, Conflict Resolution and Leadership with Kelly Mallery
October 25, 2024
Duration: 32 mins 01 secs
Your Host
Zeeshan Zia
Dr. Zeeshan Zia is the CEO of Retrocausal. With a PhD in computer vision, Zeeshan is on a mission to transform manufacturing with AI Copilots.
Special Guest
Kelly Mallery
Kelly Mallery is an operational excellence leader and coach with over a decade of experience in lean manufacturing. She has held leadership positions at GE Aerospace and Hypertherm and is known for her expertise in driving transformations with a focus on both continuous improvement and respect for people. Kelly holds a bachelor's and a master's degree in mechanical and control engineering from Dartmouth.
October 25, 2024
Duration: 31 mins 08 secs
About this Episode
The podcast explores lean manufacturing principles and their practical applications through the expertise of Kelly Mallery, an operational excellence leader with extensive experience at GE Aerospace and Hypertherm. Kelly shares her unique perspective on implementing lean methodologies in both professional and personal contexts.
Kelly dives deep into kata and its role in conflict resolution. She demonstrates how Toyota-inspired principles enhance both workplace and family relationships through vulnerability and open dialogue. She emphasizes that successful lean transformations need to balance process efficiency with human-centered approaches, prioritizing both business goals and employee well-being.
The discussion addresses the evolution of lean practices in the post-COVID environment, including the emergence of virtual Kaizen and the integration of digital tools and AI in lean transformations. Kelly shares practical insights from her experience, particularly focusing on overcoming resistance to change through relationship-building on the shop floor.
Sustainability emerges as a key theme in the episode, as Kelly explains how lean principles can support environmental initiatives without adding unnecessary complexity. She advocates for thoughtful simplification that benefits both business operations and people.
The podcast also tackles the unique challenges and opportunities for women in manufacturing leadership. Kelly offers candid advice about perseverance, authenticity, and breaking barriers in a traditionally male-dominated industry. She shares valuable lessons from both successes and failures, emphasizing the importance of staying true to core lean values under pressure.
In conclusion, the episode provides actionable insights for manufacturing professionals, lean practitioners, and leaders across industries, offering a fresh perspective on leading lean transformations while maintaining a strong focus on the human element of continuous improvement.