S2EP8 - Scaling AI & Building Smart Factories: Prasad Satyavolu on the Future of Manufacturing
May 23, 2025
Duration: 23 mins 39 secs
Your Host
Zeeshan Zia
Dr. Zeeshan Zia is the CEO of Retrocausal. With a PhD in computer vision, Zeeshan is on a mission to transform manufacturing with AI Copilots.
Special Guest
Prasad Satyavolu is a seasoned industry leader with over 30 years of experience in driving digital transformation across manufacturing, supply chain, and operations. As the Americas Lead for Industry X at Accenture and a board member at CESMII, Prasad specializes in integrating AI, IoT, and data-driven strategies to build agile, future-ready industrial ecosystems.
May 23, 2025
Duration: 32 mins 01 secs
About this Episode
In this powerful episode of Factory Forward, Prasad Satyavolu—Americas Lead for Industry X at Accenture and board member of CESMII—dives deep into the convergence of AI, IoT, and manufacturing operations. With over 30 years of experience driving industrial transformation at Accenture, Cognizant, Cummins, and TCS, Prasad unpacks the real-world challenges and opportunities of building agile, digitally enabled manufacturing ecosystems.
From scaling AI across complex plant networks to designing more resilient supply chains, this episode offers a compelling look at how manufacturers can drive lasting value—not just through automation, but through purpose-driven leadership and innovation. Prasad’s insights are especially timely for industry leaders navigating disruption, digitization, and rising consumer expectations in what he calls the “TikTok Fulfillment Era.”
Whether you’re a plant manager, innovation strategist, or digital transformation enthusiast, this episode offers a roadmap for aligning technology, people, and processes to thrive in the next wave of industrial evolution.
Key Takeaways:
- The Foundation for Scalable AI: Prasad outlines why a strong digital core is essential before scaling AI initiatives. Without unified data systems and clear leadership alignment, AI efforts often remain siloed and ineffective.
- Causal AI vs. Traditional Dashboards: He explains how causal AI models go beyond reactive analytics to drive proactive, counterintuitive decisions—like identifying quality risks rooted in tier-4 suppliers—delivering more accurate insights and long-term value.
- Agility in the Face of Disruption: Drawing lessons from COVID-19 manufacturing pivots, Prasad emphasizes the need for operational flexibility, modular systems, and a workforce that is both technically capable and purpose-driven.
- Industrial IoT Without Disruption: He shares a pragmatic framework for integrating IoT in legacy environments—from monitoring equipment performance to implementing closed-loop systems that connect edge insights with planning systems.
- Leadership That Enables Change: Prasad breaks down the leadership behaviors that create a culture of innovation and execution. He stresses the importance of stakeholder alignment, decision ownership, and agility in shifting strategic directions as technologies evolve.
Tune in to discover how forward-thinking manufacturers can unite supply chain, engineering, and operations around a common purpose—serving the customer with speed, intelligence, and resilience.